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What are the measures to control the temperature rise of the

source:未知   time:2024-08-21 08:59nbsp;  click:

The temperature rise of the motor stator winding is positively correlated with the current. When the current increases, the temperature rise will naturally increase, and the increase will be greater. In addition to the influence of current, the temperature rise is also related to other related factors, such as process fluctuations and quality control during production and processing. In order to avoid non-conformities caused by factors such as process fluctuations, a certain margin should be left in product design.

The technical requirements for motor products specify the rated voltage and frequency range of the motor. When the range is exceeded, the motor will not work properly. Therefore, the grid parameters corresponding to the motor should be guaranteed to meet the normal operating conditions of the motor. The most direct effect is the voltage on the motor windings, especially for temporary lines installed outdoors. Due to cost and material safety reasons, aluminum core wires are often used for temporary lines, resulting in a serious lack of voltage actually applied to the motor. At this time, the motor current is particularly large, which will eventually cause the motor to overheat and burn out due to overheating in a relatively short period of time.

When the temperature rise of the finished motor is unqualified, there are not many remedial measures. We can control and remedy the temperature rise by increasing the number of varnishing, increasing the fan width and outer diameter, and reducing the rotor diameter to increase the air gap, etc., which sacrifices other performances. Increasing the air gap may be effective for 2-pole motors because the stray loss decreases and the heat radiation of the rotor to the stator is weakened; but it may not be worth the loss for multi-pole motors because the excitation current will increase significantly.
 
For motors with low winding slot full rate, increasing the number of varnishing or using vacuum pressure varnishing can improve the heat conduction in the winding slot and between the base and the core, but the accumulation of paint layer at the end of the winding is not conducive to heat dissipation. Moreover, the paint wrapped around the outside of the winding also prevents the paint liquid from entering the interior of the winding during subsequent varnishing, which has little effect on improving the temperature rise.

If conditions permit or it is necessary, adjusting electromagnetic parameters can effectively control temperature rise, such as reducing the number of turns per slot of stator winding and increasing the wire diameter, that is, reducing the electromagnetic wire load and wire current density, which is very effective in reducing temperature rise. Especially for enclosed motors, after the number of turns of stator winding is reduced, the copper loss of stator and rotor is reduced. Although the iron loss increases, the iron core is easier to dissipate heat than the winding; another problem is that the power factor will decrease after reducing the number of windings, and the starting current will increase. It may be necessary to appropriately increase the length of the iron core or change the rotor slot shape to comprehensively improve the overall effect.
 
For the rotor part, when the magnetic density of the rotor core allows, the lower area of ​​the slot shape can be expanded, or the end ring section of the high-speed motor can be increased, which is particularly effective in reducing the stator temperature rise of enclosed motors.
 
Some specifications of motors are limited by the size of the outer dimensions. It is sometimes necessary and reasonable to improve the insulation level of the winding to solve the temperature rise problem.

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