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What factors should be considered when choosing bearing fits

source:未知   time:2024-08-20 09:20nbsp;  click:

The most widely used bearing in motor products is rolling bearing. Rolling bearing is a standardized component with advantages such as low friction, easy starting and simple replacement. When we are engaged in daily maintenance or mechanical design, it is crucial to choose the bearing fit reasonably and correctly. There are many factors that affect the selection of rolling bearing fit. When choosing the fit, various factors must be considered comprehensively, and combined with the analogy method of actual work to achieve the best fit state.

Correctly selecting bearing fit is very important to ensure the normal operation of the motor, improve the service life of the bearing and make full use of the bearing's load capacity. The selection of rolling bearing fit is mainly based on the nature and size of the load borne by the bearing ring, and is combined with the type, size, working conditions, material and structure of the shaft and housing, and working temperature of the bearing.

A key factor affecting the operation of bearings is the working clearance of bearings. The main factors affecting the working clearance of bearings include the fit between the inner ring of the shaft and the shaft, the fit between the outer ring of the bearing and the bearing chamber, the clearance of the bearing itself under non-assembly conditions, the operating status of the motor and the turnover environment and other objective factors. The same motor may have different fates under different use conditions. To ensure the guarantee effect of the bearing during the operation of the motor, comprehensive considerations should be made from the selection of bearings, determination of the fit relationship, understanding of working conditions, lubrication and maintenance.
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1 Whether the bearing ring rotates
When the inner ring or outer ring of the bearing is a rotating ring when working, a slightly tight fit should be used, and the size of the interference should be such that the matching surface does not "crawl" (commonly known as running circles) under the working load, because once crawling occurs, the matching surface will wear and slide, and the higher the ring speed, the more serious the wear. When the bearing is working, if its inner ring or outer ring is a non-rotating ring, in order to facilitate disassembly and adjustment, a looser fit should be selected.
Due to different working temperature rises, the journal or housing hole will have different elongations in the longitudinal direction. Therefore, when choosing the fit, the principle is to achieve free movement of the bearing in the axial direction and eliminate the internal stress of the support. However, if the gap is too large, it will reduce the rigidity of the entire component, cause vibration, and aggravate wear.
 
2 Bearing load types and fit relationships
The bearing rings bear radial loads, which can be divided into the following three types according to the relative motion relationship between the load and the ring.
Local load-local load refers to the synthetic radial load acting on the bearing and the relative static of the ring, that is, the radial load is borne by the local raceway of the ring.
Cyclic load-cyclic load refers to the synthetic radial load acting on the bearing and the relative rotation of the ring, that is, the radial load acts sequentially on the entire circumference of the ring raceway.
Swinging load - Swinging load refers to the relative swing of the composite radial load acting on the bearing and the ring in a certain area. The bearing bears a radial load with a constant direction and a rotating load, and their composite radial load swings relatively in a section of the raceway of the fixed ring.
The rings that bear local loads should choose a looser transition fit or a fit with a smaller gap, so that the friction torque between the ring raceways can drive the ring to rotate, so that the ring is evenly stressed and the service life of the bearing is extended. The rings that bear cyclic loads should choose an interference fit or a tighter transition fit. The size of the interference should be based on the principle that the ring does not crawl with the matching surface of the shaft or housing hole. When bearing a swing load, the matching requirements are the same as the cyclic load or slightly looser.
 
3 Bearing load size and matching relationship
The minimum interference between the bearing ring and the shaft neck and the housing depends on the size of the load. Rings that bear impact loads or heavy loads are prone to deformation, which makes the matching surface unevenly stressed and causes loose fit. Therefore, a tighter fit should be selected, that is, the minimum interference should be larger; rings that bear light loads should choose a looser fit.

4 The influence of other factors on the fit
● Operating temperature - When the bearing is working, due to the influence of frictional heat and other heat sources, the temperature of the ring is higher than the temperature of the matching parts. The thermal expansion of the inner ring will cause the fit between it and the shaft neck to loosen, while the thermal expansion of the outer ring will cause the fit between it and the housing hole to tighten. Therefore, when the operating temperature of the bearing is high, the selected fit should be adjusted appropriately.
● Rotational accuracy and rotational speed - For bearings that bear heavy loads and require high rotational accuracy, clearance fits should be avoided in order to eliminate the effects of elastic deformation and vibration. For lightly loaded bearings of some precision machine tools, clearance fits are often used to avoid the effects of shaft shape errors on bearing accuracy. It is generally believed that the higher the rotational speed of the bearing, the tighter the fit should be.
●Conditions for installing and removing bearings - Considering the convenience of installing and removing bearings, it is advisable to use a looser fit. This is especially important for large and extra-large bearings used in heavy machinery. If easy installation and removal are required but a tight fit is required, a separable bearing can be used, or a bearing with a tapered hole in the inner ring, a tightening sleeve and a withdrawal groove can be used.
In addition, the following conditions should be adapted to the tighter bearing fit: large-sized bearings are compared with small-sized bearings; hollow shaft necks are compared with solid shaft necks; thin-walled shells are compared with thick-walled shells; light alloy shells are compared with steel or cast iron shells; integral shells are compared with partial shells.

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